Aerophile Racing

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Gallery 2003 untitled Click here to add to the Gallery.

Exhibits:    4-Into-1 Exhaust Mock-up 11/18/2003  Oil Cooler Exhaust Duct 11/03/2003  Reno 2003 Pictures by Gloria Kahn  Catto Wing 11/01/2003  Oil Cooler Duct 10/31/2003  Firewall Flange 10/18/2003  Carbon Ducts 10/18/2003  Catto Wing Cores 10/14/2003  SPECIAL: Reno Air Races 2003 - Atsushi Fujimori  SPECIAL: Reno Air Races 2002 - Col. Al Wimer  Reno Air Races 9/03 - Tina Debs  Reno Air Races 9/03 - Ray Debs  Interesting Weather 9/03  Preparing for the Air Races 9/03 - Curt's Pics  Preparing for the Air Races 9/03 - Ray's Pics  Our Pets 8/03  Catto Wing 07/14/2003  Plane Mantis Cowl Scoop 06/29/2003  Plane Mantis Instruments 06/17/2003  Fitting Cowl 04/02/2003  Mazda Rev-It-Up 03/29/2003  Carbon Slipper Fuel Tank 03/28/2003  Bottom Cowl Mold 03/16/2003  Fuel Tank Top 02/24/2003  Carbon Slipper Turtledeck 02/18/2003 
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Oil Cooler Exhaust Duct 11/03/2003

Here we show the construction of the oil cooler exhaust plenum. - Ray Debs

This is the intake plenum attached to the bottom cowl with the mounting flanges (shown in place in front of engine case).

Here is the pink foam male mold for the outgoing plenum.

In a little softer light, it's a bit easier to see the contours.

I had to split the exhaust into two flows to get around the engine case. That is the reason for the canyon in the middle of the mold.

Layed up w/ carbon and peel-ply in the areas I'd have to later bond in the fastener flanges.

The view from the other side.

This is the intake plenum with nutplates riveted in place.

The oil cooler in it's cozy little bed.

With the mostly completed exhaust plenum.

Zoom out...

Intake hole for oil cooler.

DSC00079.jpg


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